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1. Custom Vapor Recompression Cycle
Evaporated vapor is compressed via a client-selected centrifugal/axial compressor, increasing temperature/pressure for closed-loop heat reuse.
PLC-controlled automation adapts to specific material viscosities, solids content, and thermal sensitivity.
2. Vacuum Operation Flexibility
Boiling temperatures (40–100℃) customizable for heat-sensitive materials (e.g., pharmaceuticals, food products).
1. Energy Efficiency
80–97% energy savings vs. conventional systems, with specific energy consumption as low as 0.3 kWh/m³.
2. Tailored Performance
Handles viscosities up to 5,000 cP and solids up to 40% via customized heat exchanger designs.
Multi-effect configurations scalable for diverse throughput needs.
3. Sustainability
95%+ water recovery rate for zero liquid discharge (ZLD) in wastewater treatment.
Reduced CO₂ emissions and waste volume through vapor recycling.
4. Low Maintenance
Non-plugging designs (e.g., uniform liquor distribution, self-cleaning surfaces) minimize downtime.
| Parameter | Typical Range |
|---|---|
Capacity | 10 L/h–20,000 L/h |
Evaporation Temperature | 40–100℃ (vacuum operation) |
Compressor Type | Centrifugal/axial (speed control: 20–100%) |
Material Selection | 316L Stainless Steel/Titanium/Hastelloy (based on corrosivity) |
Power Consumption | 56–220 kWh (startup steam: 200–600 kg) |
Footprint | Modular design (5.5×7.5×7 m to 10×9×10.75 m) |
Chemical: Acid/solvent concentration, salt recovery (customized for specific chemistries).
Pharmaceutical: API concentration (temperature-sensitive processes).
Food: Juice/milk concentration, syrup production (hygienic designs available).
Wastewater: ZLD for industrial/agricultural effluents (tailored to water quality).
Desalination: Brackish/seawater treatment (custom brine management).
Heat Exchanger Design: Tube bundle/plate configurations optimized for material properties.
Anti-Foam Systems: Custom vapor velocity controls to minimize entrainment.
Noise Reduction: Sound-insulated enclosures for compressor units.
End-to-End Customization: CFD simulation, material compatibility testing, and process optimization.
Turnkey Solutions: On-site installation, commissioning, and operator training (customized to client workflows).
Lifecycle Support: IoT-enabled remote monitoring, spare parts inventory, and technical upgrades.
All specifications are fully customizable based on client-provided technical requirements (e.g., material properties, capacity, and environmental constraints). Contact us to discuss your specific needs.
1. Custom Vapor Recompression Cycle
Evaporated vapor is compressed via a client-selected centrifugal/axial compressor, increasing temperature/pressure for closed-loop heat reuse.
PLC-controlled automation adapts to specific material viscosities, solids content, and thermal sensitivity.
2. Vacuum Operation Flexibility
Boiling temperatures (40–100℃) customizable for heat-sensitive materials (e.g., pharmaceuticals, food products).
1. Energy Efficiency
80–97% energy savings vs. conventional systems, with specific energy consumption as low as 0.3 kWh/m³.
2. Tailored Performance
Handles viscosities up to 5,000 cP and solids up to 40% via customized heat exchanger designs.
Multi-effect configurations scalable for diverse throughput needs.
3. Sustainability
95%+ water recovery rate for zero liquid discharge (ZLD) in wastewater treatment.
Reduced CO₂ emissions and waste volume through vapor recycling.
4. Low Maintenance
Non-plugging designs (e.g., uniform liquor distribution, self-cleaning surfaces) minimize downtime.
| Parameter | Typical Range |
|---|---|
Capacity | 10 L/h–20,000 L/h |
Evaporation Temperature | 40–100℃ (vacuum operation) |
Compressor Type | Centrifugal/axial (speed control: 20–100%) |
Material Selection | 316L Stainless Steel/Titanium/Hastelloy (based on corrosivity) |
Power Consumption | 56–220 kWh (startup steam: 200–600 kg) |
Footprint | Modular design (5.5×7.5×7 m to 10×9×10.75 m) |
Chemical: Acid/solvent concentration, salt recovery (customized for specific chemistries).
Pharmaceutical: API concentration (temperature-sensitive processes).
Food: Juice/milk concentration, syrup production (hygienic designs available).
Wastewater: ZLD for industrial/agricultural effluents (tailored to water quality).
Desalination: Brackish/seawater treatment (custom brine management).
Heat Exchanger Design: Tube bundle/plate configurations optimized for material properties.
Anti-Foam Systems: Custom vapor velocity controls to minimize entrainment.
Noise Reduction: Sound-insulated enclosures for compressor units.
End-to-End Customization: CFD simulation, material compatibility testing, and process optimization.
Turnkey Solutions: On-site installation, commissioning, and operator training (customized to client workflows).
Lifecycle Support: IoT-enabled remote monitoring, spare parts inventory, and technical upgrades.
All specifications are fully customizable based on client-provided technical requirements (e.g., material properties, capacity, and environmental constraints). Contact us to discuss your specific needs.
Trust Taite Chemical Machinery for Robust & Reliable Pressure Vessels and Pharmaceutical Equipment Crafted with Precision.
